Connectors for Rail Vehicles and Transit Equipment

Rail & Transit

Rolling stock connectors see continuous vibration, shock, water spray, oil and wide temperature swings, and must meet fire and smoke requirements.

For control, command and auxiliary circuits we offer HMS31-KY (NF F 61-030) and VG31 (VG 95234) reverse-bayonet connectors; for signal and data, 38999-type connectors including IP67 J599FS and cadmium-free marine-grade J599WR.

At a glance

Where they are used

Control and command circuits

HMS31-KY and VG31 reverse-bayonet connectors link rail vehicle control and command circuits. HMS31-KY uses crimp contacts; HMS31-K uses solder contacts.

Auxiliary power on rolling stock

HMS31-KY serves auxiliary power on locomotives and coaches, and VG31 serves traction auxiliary circuits, with contacts up to 150 A.

Exposed and high-vibration equipment

J599FS serves outdoor rail and transit equipment, J599WR rolling stock and wayside equipment, and J599HR bogies and traction equipment.

What the connectors must handle

Water and dirt

HMS31-KY and VG31 are sealed to IP67. J599FS reaches IP67 when mated with J1784FS waterproof backshells, which seal each wire with a double pressure plate.

Power and control contacts

HMS31-KY contacts carry 13–46 A; VG31 and HMS31-K carry 13–150 A within one connector family.

Fire behavior

HMS31-KY meets NF F 16-102 fire requirements; VG31 and HMS31-K use UL94 V-0 insulation.

Vibration and shock

HMS31-KY is rated for sine vibration at 5–150 Hz and 60 m/s². J599HR plugs take 400 g shock for 3 ms and hold with a double-locking coupling nut on J599 Series III receptacles.

Temperature and finish

HMS31-KY and VG31 operate from −55 to +125 °C. J599WR runs from −65 to +175 °C with a cadmium-free nickel-PTFE finish rated 240 h acid salt spray.

Harness routing

HMS31-KY offers 90 insert arrangements and straight or 90° backshells for cable clamps, conduit, sealed and shielded terminations.

Compare the series

Rail circular connectors

SeriesCouplingStandard or typeSealingCurrent or contact sizesTemperatureDatasheet
HMS31-KYReverse bayonetNF F 61-030IP6713–46 A−55 to +125 °CPDF, 264 KB
VG31Reverse bayonetVG 95234IP6713–150 A−55 to +125 °CPDF, 234 KB
HMS31-KReverse bayonetMIL-DTL-5015 typeIP6513–150 A−55 to +125 °CPDF, 218 KB
J599FSTriple-start threadGJB 599B (Series III type)IP67 mated, with J1784FS backshells22D to 12 (5–23 A)−65 to +200 °C (+175 °C cadmium)PDF, 288 KB
J599WRTriple-start threadGJB 599B-2012Reinforced interfacial seal22D to 10 (5–33 A)−65 to +175 °CPDF, 290 KB

How to choose

  1. List the circuits

    Give the current, wire gauge and insulation diameter for each control, signal and power circuit. This sets the contact size and grommet.

  2. Choose the standard

    HMS31-KY follows NF F 61-030 and VG31 follows VG 95234. If the harness mates with installed equipment, send its part number.

  3. Set the environment

    Give temperature, vibration, shock, water exposure and fire requirements. For underframe equipment, J599FS with J1784FS backshells reaches IP67.

  4. Pick the insert arrangement

    Choose the insert arrangement for the circuit count and working voltage.

  5. Define mounting and cable exit

    Send the panel drawing, cable routing, shielding and pin-out, and we will review your project.

Recommended series

All series can be customized — contact counts, cable lengths, materials and finishes.

Related guides

FAQ

Which connectors follow rail standards?

HMS31-KY is built to NF F 61-030 with MIL-DTL-5015-type insert arrangements and meets NF F 16-102 fire requirements. VG31 is built to VG 95234.

How do I get IP67 on a 38999-type connector?

Use J599FS with J1784FS waterproof backshells. The mated connector is rated IP67, and the backshell seals each wire with a double pressure plate.

Which rail connectors carry the highest current?

VG31 and HMS31-K carry 13–150 A; HMS31-KY carries 13–46 A.

Which connector suits bogies and high vibration?

J599HR plugs are rated 400 g shock for 3 ms and use a composite double-locking anti-decoupling coupling nut. They mate with J599 Series III receptacles.

What should I send for a rail harness inquiry?

Send the part number or required standard, pin-out, current and working voltage, environment, mounting and cable routing, plus a drawing if you have one. We confirm receipt within 1 business day.

From sample to production

  1. Send your requirements

    Part number, drawing, pin-out or a short description of your application.

  2. Configuration and quote

    Our engineers match the configuration and reply with a drawing and quotation.

  3. Samples

    Samples are built to order. The minimum order quantity is 10 pieces, and samples and production orders each take 4–8 weeks. Third-party testing to your specification is available on request.

  4. Your approval

    You test the samples in your own equipment and approve them.

  5. Series production

    Production follows the approved sample configuration, with machining, molding, plating and assembly in our own Shenyang factory.

Need a quote or a drawing?

Send your part number, pin-out or drawing. Every inquiry is acknowledged by email within 1 business day, and an engineer follows up with a matched configuration, drawing or quotation.

Request a quote