High-Voltage & High-Current Circular Connectors

Compact circular connectors for high-voltage, high-power circuits — J599HV carries up to 300 A per contact at 3500 V withstanding voltage, sealed to IP65, and bayonet KH contacts carry up to 800 A.

Electric drives, battery systems and power electronics need connectors that carry hundreds of amps at high voltage in a small, sealed and shielded package, and that stay locked under vibration.

Our J599HV series combines 38999-style threaded coupling with large power contacts from 80 A to 300 A, 3500 V withstanding voltage, IP65 sealing, EMI shielding and an optional high-voltage interlock. Crimp, solder and bolted contacts are available, with straight, 90° or 45° backshells.

For bayonet power connections, XCD carries 25 to 300 A per contact on hyperboloid sockets, and KH packs contacts from 5 A up to 800 A into a compact bayonet shell, with a hermetic through-bulkhead version. 38999 Series III-type power connectors carry 33 to 225 A per contact with solder-cup or crimp terminations.

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J599HV high-voltage square-flange receptacle

Compare series

SeriesCurrent ratingWithstanding voltageContactsTemperatureRated voltageMating cycles
J599HV80–300 A per contact3500 V1 to 4−55 to +175 °C
GJB599 power33–225 A1500 VSize 10 to 4/0−65 to +200 °C
XCD25 to 300 A1 to 9−55 to +150 °C500 V (1500 V test)500
KH5 to 800 A1500 V−55 to +150 °C400 V at sea level500

How to choose

Current per contact

On J599HV, choose the contact size from the current: size 6 (80 A) to size 4/0 (300 A). KH contacts run from 5 A to 800 A. Allow for ambient temperature and cable size.

Voltage

State your working voltage. J599HV is tested at 3500 V withstanding voltage; each series page states its own test voltage.

Interlock

Choose the 02 version if your system needs a high-voltage interlock loop.

Termination and cable exit

Crimp, solder or bolted contacts; straight, 90° or 45° backshells to suit the installation space.

Options beyond the standard connector

38999-type signal connectors

Pair power with J599 Series III signal connectors.

Subsea power, 250 A

SHX34 single-contact underwater power connector.

Frequently asked questions

Do you make custom high-voltage connectors?

Yes. Contact counts, contact sizes and backshells can be customized. Send us your voltage, current, cable size and space envelope.

What is the lead time?

Samples typically take 4–8 weeks and production orders 4–8 weeks. Send us your requirement and we will confirm the lead time with the quotation.

From sample to production

  1. Send your requirements

    Part number, drawing, pin-out or a short description of your application.

  2. Configuration and quote

    Our engineers match the configuration and reply with a drawing and quotation.

  3. Samples

    Samples are built to order. The minimum order quantity is 10 pieces, and samples and production orders each take 4–8 weeks. Third-party testing to your specification is available on request.

  4. Your approval

    You test the samples in your own equipment and approve them.

  5. Series production

    Production follows the approved sample configuration, with machining, molding, plating and assembly in our own Shenyang factory.

Need a quote or a drawing?

Send your part number, pin-out or drawing. Every inquiry is acknowledged by email within 1 business day, and an engineer follows up with a matched configuration, drawing or quotation.

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