J599WR Marine-Grade 38999 Circular Connectors, Cadmium-Free

Cadmium-free nickel-PTFE finish · marine-grade · up to 5000 mating cycles

J599WR is our marine-grade version of the 38999 Series III-type connector. Its nickel-PTFE (T) finish replaces cadmium, resists scratching with 2.3 times the wear resistance of cadmium plating, and passes acid salt spray and acid atmosphere tests. It mates with and mounts in place of J599 Series III connectors. Earlier catalogs list the high-life version as J599HL.

Coupling
Triple-start thread
Shell sizes
9 to 25
Insert arrangements
105
Contact sizes
22D to 10 (5–33 A)
Mating cycles
500, 1500 or 5000
Acid salt spray
240 h
Temperature
−65 to +175 °C

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Key features

  • Cadmium-free nickel-PTFE (T) finish with 2.3 times the wear resistance of cadmium plating
  • Marine-grade: neutral salt spray 500 h, acid salt spray 240 h, acid atmosphere 28 days
  • Electrical, mating and mounting interfaces replace GJB 599B Series III (J599 Series III) connectors directly
  • 500- or 5000-cycle versions for frequent mating
  • Reinforced interfacial seal keeps moisture away from the contacts
  • Triple-start threaded coupling with anti-decoupling, scoop-proof and keyed; master-key mark for installation
  • Removable crimp and solder contacts; matching J1784WR backshells and protective caps

Specifications

Electrical
ParameterValueCondition
Dielectric withstanding voltage, service rating M1300 Vrms / 800 VrmsSea level / 21,000 m altitude, mated
Dielectric withstanding voltage, service rating N1000 Vrms / 600 VrmsSea level / 21,000 m altitude, mated
Dielectric withstanding voltage, service rating I1800 Vrms / 1000 VrmsSea level / 21,000 m altitude, mated
Dielectric withstanding voltage, service rating II2300 Vrms / 1000 VrmsSea level / 21,000 m altitude, mated
Insulation resistance≥ 5000 MΩ500 VDC
Shell-to-shell conductivity2.5 mΩ
EMI shielding50 dB at 10 GHz
Mechanical
ParameterValueCondition
CouplingTriple-start thread, self-locking
Durability500, 1500 or 5000 mating cyclesG version 500, H/J contacts 1500, H version 5000
Shock2940 m/s² peak, half-sine, 3 ± 1 ms
Environmental
ParameterValueCondition
Operating temperature−65 to +175 °C
Sine vibration10–2000 Hz, 60 g (140–2000 Hz), 3 × 12 hWith temperature cycling
Random vibration50–2000 Hz, 1 g²/Hz (100–2000 Hz), 41.7 g rms, 2 × 8 hAt maximum temperature
Random vibration25–2000 Hz, 5 g²/Hz (100–300 Hz), 49.5 g rms, 2 × 8 hAt ambient temperature
Damp heat, cyclicUp to 98 % RH, 10 cycles of 24 h
Neutral salt spray500 h
Acid salt spray240 hpH 3.5 ± 0.5
Acid atmosphere28 dayspH 3.5 ± 0.5
Mould resistanceGrade 1, 84 daysGJB 150.10A-2009, fungus group 2 plus Scopulariopsis brevicaulis

GJB 599B-2012 — Chinese specification for Series III threaded circular connectors, the counterpart of MIL-DTL-38999 Series III. J599WR meets GJB 599B-2012 and adds marine environmental tests.

Values not listed above — for example vibration level, leak rate or other environmental tests — can be tested to your requirements, including third-party testing. Specifications are subject to change; contact us for the current datasheet.

Versions

Series codeVersionNotes
J599WR/26Plug
J599WR/20Square-flange receptaclePanel up to 2.5 mm (rear mount) or 3.2 mm (front mount); no backshell with front mounting
J599WR/24Jam-nut receptaclePanel up to 3.2 mm
J599WR/98Round-flange adapter receptacle
J599WR/32, /33Protective caps for plug / receptacleStainless-steel cable, steel wire rope or nylon cord lanyard
J1784WR/14Backshell, straight, non-shieldedAnti-rotation, no cable clamp
J1784WR/38, /38S, /39, /39SBackshells with cable clamp, straight or 90°S versions add anti-loosening
J1784WR/88, /90, /20G1–G4Shielded backshells, straight or 90°Optional Ti-Ni shape-memory band for 360° shield termination
J1784WR/69, /20Shielded backshells, heat-shrink boot or band clamp
J1784WR/18, /79, HE, HKShielded backshells with cable clamp, straight or 90°

Shell materials and finishes

CodeShell materialFinishShell conductivityEMI shieldingTemperatureSalt spray
TAluminum alloyNickel-PTFE (cadmium-free)2.5 mΩ50 dB at 10 GHz−65 to +175 °C500 h neutral; 240 h acid

Contact sizes and current ratings

Contact sizeEngaging diameterContact resistanceCurrent ratingContact retentionWire size
22D0.775 mm≤ 14.6 mΩ5 A44 N—
201.02 mm≤ 7.3 mΩ7.5 A67 N—
161.59 mm≤ 3.7 mΩ13 A111 N—
122.39 mm≤ 1.83 mΩ23 A111 N—
103.18 mm≤ 1 mΩ33 A111 N—

How to order

J599WR [life] / [type] T [shell] [arrangement] [contact] [key] [options] [-lockwire]

Example: J599WRH/26TE35SN — Plug, 5000 mating cycles, nickel-PTFE finish, shell E (size 17), arrangement 17-35, socket contacts, key position N

Code segmentOptions
Life
  • G 500 mating cycles
  • H 5000 mating cycles
Type
  • 26 Plug
  • 20 Square-flange receptacle
  • 24 Jam-nut receptacle
  • 98 Round-flange adapter receptacle
Finish
  • T Aluminum alloy, nickel-PTFE
Shell
  • A B C D E F G H J Shell size 9, 11, 13, 15, 17, 19, 21, 23, 25
Arrangement
  • e.g. 35 See the insert arrangement table below
Contact
  • P / S Pin / socket
Key
  • N Normal key position
  • A B C D E Alternate key positions
Options
  • H Solder contacts
  • C1 Fluorosilicone (oil-resistant) seals
Lockwire
  • -S Lockwire provision; square-flange receptacles supplied with M3 × 12.5 screws
  • -S10, -S14 Square-flange receptacle with M3 × 10 or M3 × 14 screws
  • -SC, -S10C Countersunk M3 × 12.5 or M3 × 10 screws for countersunk panels

More examples: J599WRG/20TE35PN — square-flange receptacle, 500 cycles, shell 17, arrangement 17-35, pin contacts. J599WRH/26TE35SNC1 — as the plug example above, with fluorosilicone seals.

Earlier catalogs use J599HL/… for the 5000-cycle version (for example J599HL/26TE35SN = J599WRH/26TE35SN) and J599/…T with H (pin) or J (socket) contacts for the 1500-cycle version (for example J599/20TE35HN). We quote under either designation.

Insert arrangements

105 standard layouts, viewed from the mating face of the pin insert. The arrangement number is written as shell size – layout (for example 25-35). The service rating sets the withstanding voltage (see specifications).

105 layouts

ArrangementContactsContact sizesService rating
9-0333 × size 20I
9-3566 × size 22DM
9-4444 × size 22M
9-9833 × size 20I
11-0222 × size 16I
11-0444 × size 20I
11-0555 × size 20I
11-08a84 × size 20, 4 × size 22DM
11-351313 × size 22DM
11-9866 × size 20I
11-9977 × size 20I
13-0333 × size 16II
13-0444 × size 16I
13-0662 × size 12, 4 × size 20M
13-06A62 × size 16, 4 × size 20M
13-0888 × size 20I
13-08A84 × size 16, 4 × size 20M
13-12A1212 × size 20N
13-16163 × size 16, 13 × size 22DN
13-352222 × size 22DM
13-981010 × size 20I
15-0333 × size 12M
15-04A44 × size 12M
15-0555 × size 16II
15-06A66 × size 16M
15-13134 × size 16, 2 × size 20, 7 × size 22DM
15-14146 × size 16, 8 × size 22DN
15-15151 × size 16, 14 × size 20I
15-181818 × size 20I
15-191919 × size 20I
15-23233 × size 16, 2 × size 20, 18 × size 22DM
15-32329 × size 20, 23 × size 22DM
15-353737 × size 22DM
15-97124 × size 16, 8 × size 20I
17-0666 × size 12I
17-06C64 × size 12, 2 × size 22I
17-0888 × size 16II
17-14142 × size 12, 4 × size 16, 8 × size 20M
17-19194 × size 16, 11 × size 20, 4 × size 22DM
17-20204 × size 12, 16 × size 22DM
17-262626 × size 20I
17-28A283 × size 12, 25 × size 22DM
17-3063 × size 10, 3 × size 20N
17-355555 × size 22DM
17-424242 × size 22M
17-99232 × size 16, 21 × size 20I
19-111111 × size 16II
19-13138 × size 12, 5 × size 20I
19-17172 × size 12, 15 × size 20M
19-20208 × size 16, 4 × size 20, 8 × size 22DM
19-22227 × size 12, 15 × size 22DM
19-28282 × size 16, 26 × size 20I
19-30301 × size 16, 29 × size 20I
19-323232 × size 20I
19-356666 × size 22DM
19-456767 × size 22DM
19-535353 × size 22M
19-9699 × size 12I
21-111111 × size 12I
21-13132 × size 10, 7 × size 12, 4 × size 20M
21-161616 × size 16II
21-242424 × size 20I
21-252525 × size 20I
21-272727 × size 20I
21-28283 × size 10, 25 × size 22DI
21-357979 × size 22DM
21-39392 × size 16, 37 × size 20I
21-414141 × size 20I
21-61616 × size 16, 55 × size 22DM
21-75A44 × size 12I
23-028585 × size 22M
23-06H66 × size 10II
23-141414 × size 12I
23-212121 × size 16II
23-26268 × size 12, 18 × size 20M
23-323232 × size 20I
23-343434 × size 20I
23-34A344 × size 12, 16 × size 16, 14 × size 22DM
23-35100100 × size 22DM
23-363636 × size 20I
23-44a442 × size 10, 4 × size 12, 38 × size 22DM
23-535353 × size 20I
23-555555 × size 20I
23-707010 × size 20, 60 × size 22DM
23-868616 × size 20, 70 × size 22DM
23-971616 × size 16I
23-991111 × size 16II
25-02100100 × size 22M
25-04568 × size 16, 48 × size 20I
25-10106 × size 10, 4 × size 12N
25-11119 × size 10, 2 × size 20N
25-191919 × size 12I
25-242412 × size 12, 12 × size 16I
25-292929 × size 16I
25-32326 × size 10, 10 × size 16, 16 × size 20M
25-35128128 × size 22DM
25-39392 × size 12, 17 × size 16, 20 × size 20M
25-434320 × size 16, 23 × size 20I
25-45458 × size 12, 37 × size 20M
25-616161 × size 20I
25-64a648 × size 16, 40 × size 20, 16 × size 22DM
25-696910 × size 16, 15 × size 20, 44 × size 22DM
25-92924 × size 20, 88 × size 22DM
25-931188 × size 16, 110 × size 22DM
25-118G1188 × size 16, 110 × size 22DN

Typical applications

  • Marine and offshore equipment
  • Wind turbines and outdoor energy systems
  • Rail rolling stock and wayside equipment
  • Industrial robots and test interfaces with frequent mating
  • Portable field instruments

Frequently asked questions

Can J599WR replace my existing J599 Series III or 38999 Series III connectors?

Yes for J599 Series III: J599WR has the same electrical, mating and mounting interfaces as GJB 599B Series III connectors and replaces them directly. For D38999 parts, send us the part number and we will propose the matching configuration and samples for your mating test.

Why choose the nickel-PTFE finish instead of cadmium?

It is cadmium-free, resists scratching with 2.3 times the wear resistance of cadmium plating, and passes 240 h acid salt spray and 28 days acid atmosphere.

Which version should I use for frequent mating?

Choose the H version (5000 mating cycles), for example J599WRH/26TE35SN.

Is J599HL the same as J599WR?

Yes. J599HL is the earlier name of the high-life J599WR version: same company standard, nickel-PTFE (T) finish, types, shells and ratings. J599HL/26TE35SN corresponds to J599WRH/26TE35SN. A 1500-cycle version with H/J contacts is also available.

Do you supply matching backshells?

Yes. J1784WR backshells in the same nickel-PTFE finish come in straight and 90° versions, with or without cable clamp and shield termination.

Selection guides

From sample to production

  1. Send your requirement

    Part number, drawing, pin-out or a short description of your application.

  2. Configuration and quote

    Our engineers match the configuration and reply with a drawing and quotation.

  3. Samples

    Samples are made to your order. Third-party testing to your specification is available on request.

  4. Your approval

    You test the samples in your own equipment and approve them.

  5. Series production

    Production follows the approved sample configuration.

Need a quote or a drawing?

Send your part number, pin-out or drawing. An engineer will reply by email.

Request a quote

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