J599S5 Lightweight Miniature 38999-Type Circular Connectors
Up to 41 % lighter · same insert arrangements as Series III · 2 to 128 contacts
XY1 Push-In Miniature Circular Connectors, IP67
IP67 · push-in quick connect · ≈ 50 % lighter than Series III
XY1 is a push-in (straight-plug) miniature circular connector for equipment where space, weight and cost are constrained. It is sealed to IP67 and, compared with a GJB 599 Series III connector with the same layout, about 50 % lighter and 60 % smaller. Contacts are removable, and contact counts can be customized.
- Coupling
- Push-in
- Weight saving
- ≈ 50 % vs. Series III
- Shell sizes
- 07 to 10
- Insert arrangements
- 8
- Contact sizes
- 23 to 12 (5–23 A)
- Temperature
- −40 to +120 °C (IP67)
- Protection
- IP67
Request a quoteRequest drawingDownload datasheet (PDF)PDF, 225 KB
Key features
- Push-in quick connection — no coupling nut to turn
- IP67 sealing
- About 50 % lighter and 60 % smaller than a GJB 599 Series III connector with the same layout
- Small, light, high contact density; removable crimp or solder contacts
- Three-key polarization with four key positions
- Square-flange, round-flange and adapter receptacles; straight waterproof and potted backshells
- More layouts are being added; contact counts can be customized
Specifications
| Parameter | Value | Condition |
|---|---|---|
| Dielectric withstanding voltage | 1000 V | |
| Insulation resistance | ≥ 5000 MΩ |
| Parameter | Value | Condition |
|---|---|---|
| Ingress protection | IP67 | |
| Coupling | Push-in | |
| Durability | 500 mating cycles | |
| Shock | 300 g, half-sine, 3 ms | |
| Random vibration | 50–2000 Hz, 1 g²/Hz (100–2000 Hz), 2 × 8 h | |
| Operating temperature | −40 to +120 °C | Aluminum, with waterproof sealing |
| Operating temperature | −60 to +200 °C | Stainless steel, unsealed |
GB 4208 (IEC 60529) — IP67 degree of protection.
Parameters not listed above — for example vibration level, leak rate or other environmental tests — can be tested to your requirements, including third-party testing.
Versions
| Series code | Version | Notes |
|---|---|---|
| XY1/26 | Plug | Socket contacts |
| XY1/20 | Square-flange receptacle | Pin contacts |
| XY1/22 | Round-flange receptacle | |
| XY1/24 | Adapter receptacle | |
| XY1-FJ/Q3 | Straight waterproof backshell | |
| XY1-FJ/QG | Straight potted backshell |
Shell materials and finishes
| Code | Shell material | Finish | Shell conductivity | EMI shielding | Temperature | Salt spray |
|---|---|---|---|---|---|---|
| F | Aluminum alloy | Nickel | — | — | −40 to +120 °C | 48 h |
| K | Stainless steel | Passivated | — | — | −60 to +200 °C | 500 h |
Contact sizes and current ratings
| Contact size | Engaging diameter | Contact resistance | Current rating | Wire size |
|---|---|---|---|---|
| 23 | 0.686 mm | ≤ 14.6 mΩ | 5 A | — |
| 22D | 0.76 mm | ≤ 14.6 mΩ | 5 A | — |
| 20 | 1.02 mm | ≤ 7.3 mΩ | 7.5 A | — |
| 20HD | 1.02 mm | ≤ 7.3 mΩ | 7.5 A | — |
| 16 | 1.58 mm | ≤ 3.7 mΩ | 13 A | — |
| 12 | 2.41 mm | ≤ 1.83 mΩ | 23 A | — |
How to order
XY1/ [type] [finish] [shell] - [arrangement] [contact] [key] [termination]
Example: XY1/26F08-03SN — Plug, aluminum with nickel, shell 08, arrangement 08-03, socket contacts, key N, crimp
| Code segment | Options |
|---|---|
| Type | |
| Finish | |
| Shell | |
| Arrangement | |
| Contact | |
| Key | |
| Termination |
Backshell example: XY1-FJ/QGF08-01 — straight potted backshell, aluminum nickel, shell 08, for crimp contacts (02 for solder).
Insert arrangements
8 standard layouts, viewed from the mating face of the pin insert. The arrangement number is written as shell size – layout (for example 25-35).
8 layouts
| Arrangement | Contacts | Contact sizes |
|---|---|---|
| 7-04 | 4 | 4 × size 22D |
| 7-07 | 7 | 7 × size 23 |
| 8-03 | 3 | 3 × size 20 |
| 8-06 | 6 | 6 × size 22D |
| 9-02 | 2 | 2 × size 16 |
| 9-05 | 5 | 5 × size 20 |
| 10-09 | 9 | 9 × size 20 |
| 10-14 | 14 | 14 × size 22D |
Typical applications
- Drones and small robots
- Handheld and portable instruments
- Outdoor sensors and cameras
- Industrial automation
Frequently asked questions
How does XY1 couple?
XY1 is a push-in connector: push the plug straight in to mate; no coupling nut to turn. It is sealed to IP67.
Can I get other contact counts?
Yes. More layouts are being added, and contact counts can be customized to your requirements.
Selection guides
Related series
XY2 Lightweight Micro Circular Connectors
≈ 30 % lighter, 50 % smaller than Series III · threaded · 9 shell sizes
From sample to production
Send your requirements
Part number, drawing, pin-out or a short description of your application.
Configuration and quote
Our engineers match the configuration and reply with a drawing and quotation.
Samples
Samples are built to order. The minimum order quantity is 10 pieces, and samples and production orders each take 4–8 weeks. Third-party testing to your specification is available on request.
Your approval
You test the samples in your own equipment and approve them.
Series production
Production follows the approved sample configuration, with machining, molding, plating and assembly in our own Shenyang factory.
Need a quote or a drawing?
Send your part number, pin-out or drawing. Every inquiry is acknowledged by email within 1 business day, and an engineer follows up with a matched configuration, drawing or quotation.