EV01 Push-Pull High-Power EV Connectors, 30 to 300 A
30–300 A · IP67 · 5000 cycles · push-pull
Custom Cable Assemblies and Wire Harnesses
Our connectors · your cable and length · sealed, shielded, high-power
We build cable assemblies and wire harnesses around our own connectors, backshells and caps, so the connector, cable exit and shield termination are designed together. Typical builds are energy-storage and EV high-voltage harnesses, sealed and shielded harnesses, RF coaxial assemblies, high-temperature assemblies and harnesses for test equipment.
- Connectors
- Any series on this site
- Cable and length
- To your specification
- Protection
- Braid shield, heat-shrink, jacket, potting
- Testing
- Tested to your requirements
Key features
- Connectors, backshells and caps from our own production
- Energy-storage harnesses: high-power connectors, finished cable, backshells and outer jacket for battery racks
- EV high-voltage harnesses between battery pack, PDU and other high-voltage units, sealed against sand and water
- Sealed harnesses: braid shield under fluid-resistant heat-shrink tubing, resistant to heat and oil
- RF coaxial assemblies with impedance-matched cable, 50 Ω or 75 Ω
- High-temperature assemblies with high-temperature textile jacket, long-term operation at 200 °C
- Lightweight test and measurement harnesses with braid shield and nylon braid jacket
- Vulcanized watertight assemblies for underwater equipment (see subsea cable assemblies)
Specifications
| Parameter | Value | Condition |
|---|---|---|
| Connectors | Circular, rectangular, Micro-D, high-power, fiber-optic and underwater series from this site | |
| Cable | Customer-specified or proposed by us for current, voltage, temperature and flexing | |
| Shielding | Braid shield terminated 360° at the backshell | |
| Outer protection | Heat-shrink tubing, nylon braid, textile or elastomer jacket, potting or vulcanizing | |
| Marking | Labels and wire markers to your drawing |
| Parameter | Value | Condition |
|---|---|---|
| Energy-storage harness | High current and voltage, high ingress protection | |
| EV high-voltage harness | High voltage and current, shielded, vibration and shock resistant | |
| RF coaxial assembly | 50 Ω or 75 Ω, low attenuation and crosstalk | |
| High-temperature assembly | Long-term operation at 200 °C |
| Parameter | Value | Condition |
|---|---|---|
| Electrical and environmental tests | Tested to your requirements |
Values not listed above — for example vibration level, leak rate or other environmental tests — can be tested to your requirements, including third-party testing. Specifications are subject to change; contact us for the current datasheet.
Typical applications
- Battery energy storage systems
- Electric and hybrid vehicles
- Rail vehicles
- Test and measurement systems
- Industrial automation
- Underwater equipment
Frequently asked questions
What do you need to quote a cable assembly?
A drawing or sketch with connectors at each end, wire list, cable type or requirements (current, voltage, temperature, flexing), length and quantity. If you only have the application, describe it and we will propose a build.
Can you use connectors that are not on this site?
Our assemblies are built around our own connectors so we can control sealing and shielding. If your design needs another connector at one end, tell us and we will review it per project.
Do you make prototypes?
Yes. We quote the configuration, build samples, test them to your requirements, and move to series production after your validation.
From sample to production
Send your requirement
Part number, drawing, pin-out or a short description of your application.
Configuration and quote
Our engineers match the configuration and reply with a drawing and quotation.
Samples
Samples are made to your order. Third-party testing to your specification is available on request.
Your approval
You test the samples in your own equipment and approve them.
Series production
Production follows the approved sample configuration.
Need a quote or a drawing?
Send your part number, pin-out or drawing. An engineer will reply by email.
Related series
J1784 Backshells for 38999-Type Connectors
Straight and 90° · cable clamp 2.49–21.67 mm · 360° shield termination
J30J Metal-Shell Micro-D Connectors
1.27 mm pitch · 5 to 144 contacts · twist-pin contacts
Subsea Watertight Cable Assemblies
Vulcanized to cable · up to 70 MPa · single, double and multi-ended