EV01 push-pull high-power EV plug and receptacle

EV01 Push-Pull High-Power EV Connectors, 30 to 300 A

30–300 A · IP67 · 5000 cycles · push-pull

EV01 connectors carry high-voltage power in electric and hybrid vehicles. Crown-spring contacts give low mating force and high vibration resistance; the push-pull coupling mates and releases quickly. One-, two- and three-contact versions cover 30 A to 300 A, with crimp, bus-bar and through-hole terminations and EMI shielding.

Current rating
30–300 A
Contacts
1, 2 or 3
Withstanding voltage
3000 VAC
Protection
IP67 (mated)
Mating cycles
≥ 5000

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Key features

  • Push-pull coupling, low mating force
  • Crown-spring contacts Ø 3.6 to Ø 14 mm
  • Rated 30 A (Ø 3.6) to 300 A (Ø 14); peak up to 400 A
  • Five color-coded key positions
  • EMI shielded shells: nickel, black or blue anodized, or painted
  • Crimp (10–95 mm²), bus-bar or through-hole terminations; harness assemblies to order

Specifications

Electrical
ParameterValueCondition
Rated current30–300 ABy contact size
Withstanding voltage3000 VAC
Contact resistance≤ 0.3 mΩ
Insulation resistance≥ 3000 MΩ
Mechanical and environmental
ParameterValueCondition
Durability≥ 5000 mating cycles
Vibration10–500 Hz, 196 m/s²Interruption ≤ 1 μs
Shock294 m/s², 11 msInterruption ≤ 1 μs
Operating temperature−55 to +125 °C
ProtectionIP67Mated
Salt spray48 h
FlammabilityUL94 V-0
RoHSCompliant

Parameters not listed above — for example vibration level, leak rate or other environmental tests — can be tested to your requirements, including third-party testing.

Contact sizes

Contact ØCableRated currentMax. current
3.6 mm10/16 mm²30 A80 A
6 mm16/20/25 mm²95 A140 A
8 mm25/35/50 mm²140 A210 A
10 mm35/50/70 mm²175 A275 A
12 mm50/70/95 mm²230 A340 A
14 mm50/70/95 mm²300 A400 A

Typical applications

  • Electric and hybrid vehicle high-voltage systems
  • Battery packs and energy storage
  • Motor controllers and inverters
  • Electric buses, trucks and special vehicles

Frequently asked questions

Which contact size do I need?

Ø 3.6 mm 30 A, Ø 6 mm 95 A, Ø 8 mm 140 A, Ø 10 mm 175 A, Ø 12 mm 230 A, Ø 14 mm 300 A rated. Tell us cable size and load profile.

Related series

From sample to production

  1. Send your requirements

    Part number, drawing, pin-out or a short description of your application.

  2. Configuration and quote

    Our engineers match the configuration and reply with a drawing and quotation.

  3. Samples

    Samples are built to order. The minimum order quantity is 10 pieces, and samples and production orders each take 4–8 weeks. Third-party testing to your specification is available on request.

  4. Your approval

    You test the samples in your own equipment and approve them.

  5. Series production

    Production follows the approved sample configuration, with machining, molding, plating and assembly in our own Shenyang factory.

Need a quote or a drawing?

Send your part number, pin-out or drawing. Every inquiry is acknowledged by email within 1 business day, and an engineer follows up with a matched configuration, drawing or quotation.

Request a quote