EV05 bayonet plug and square-flange receptacle

EV05 Bayonet Power and Signal Connectors for EVs (26482 Type)

26482 type · 13 A / 46 A · IP67 · RoHS

EV05 connectors follow the MIL-DTL-26482 design and interface for low-voltage power and signal circuits in vehicles. Five shell sizes and 14 layouts from 4 to 23 contacts include mixed power and signal arrangements, with UL94 V-0 thermoplastic inserts and RoHS-compliant materials.

Current rating
7.5–46 A by contact
Contacts
4 to 23
Working voltage
300 V AC/DC
Protection
IP67
Mating cycles
≥ 500

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Key features

  • MIL-DTL-26482 type bayonet coupling
  • 5 shell sizes, 14 layouts, 4 to 23 contacts
  • Mixed power and signal layouts
  • Five key rotations against mis-mating
  • UL94 V-0 thermoplastic inserts; die-cast aluminum shells
  • RoHS compliant

Specifications

Electrical
ParameterValueCondition
Working voltage300 V AC/DC
Test voltage2000 VBetween contacts
Max. current46 ALargest wire
Mechanical and environmental
ParameterValueCondition
Durability≥ 500 mating cycles
Operating temperature−40 to +125 °C
ProtectionIP67; dynamic IP68 possible
Salt spray48 h nickel / 96 h zinc

Parameters not listed above — for example vibration level, leak rate or other environmental tests — can be tested to your requirements, including third-party testing.

Contacts

ContactContact resistanceRated current
Size 20≤ 6 mΩ7.5 A
Size 16≤ 2.5 mΩ13 A
Ø 2.5 mm≤ 1.3 mΩ25 A
Size 8≤ 0.9 mΩ46 A

Typical applications

  • Electric and hybrid vehicle high-voltage systems
  • Battery packs and energy storage
  • Motor controllers and inverters
  • Electric buses, trucks and special vehicles

Frequently asked questions

Is EV05 compatible with other 26482-type connectors?

EV05 follows the MIL-DTL-26482 design. Send us your part number and we will propose the matching configuration and samples for your mating test.

Related series

From sample to production

  1. Send your requirements

    Part number, drawing, pin-out or a short description of your application.

  2. Configuration and quote

    Our engineers match the configuration and reply with a drawing and quotation.

  3. Samples

    Samples are built to order. The minimum order quantity is 10 pieces, and samples and production orders each take 4–8 weeks. Third-party testing to your specification is available on request.

  4. Your approval

    You test the samples in your own equipment and approve them.

  5. Series production

    Production follows the approved sample configuration, with machining, molding, plating and assembly in our own Shenyang factory.

Need a quote or a drawing?

Send your part number, pin-out or drawing. Every inquiry is acknowledged by email within 1 business day, and an engineer follows up with a matched configuration, drawing or quotation.

Request a quote