J599G 38999 Series III-Type Connectors with Audible Full-Mate Indication

Full-mate indication by feel and sound · shell sizes 9–25 · hermetic versions

J599G keeps the GJB 599 Series III performance and triple-start thread, and adds a coupling mechanism that tells the installer the connector is fully mated without looking. When the plug reaches its end position the coupling nut slips with a ratchet-like metallic click — useful in tight, dark or blind locations where coupling cannot be checked by eye.

Coupling
Triple-start thread, anti-decoupling
Mate indication
Slip and audible click at full mate
Shell sizes
9 to 25
Contact sizes
26 to 10 (2–33 A)
Temperature
−65 to +200 °C
Mating cycles
500

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Key features

  • Full-mate indication: the coupling nut slips with a metallic click once the plug is fully seated
  • Meets the GJB 599 Series III performance requirements; uses the J599 Series III insert arrangements
  • Blind mating, scoop-proof, EMI/RFI shielded
  • Square-flange and jam-nut receptacles, plugs, and hermetic receptacles (flange, jam-nut, solder and weld mount)
  • Aluminum, stainless-steel or titanium shells; rated for acid salt spray, acid atmosphere and mould
  • Crimp or solder terminations; fluorosilicone (oil-resistant) seals on request

Specifications

Electrical
ParameterValueCondition
Withstanding voltage, service rating M1300 Vrms / 800 VrmsSea level / 21,000 m, mated
Withstanding voltage, service rating N1000 Vrms / 600 VrmsSea level / 21,000 m, mated
Withstanding voltage, service rating I1800 Vrms / 1000 VrmsSea level / 21,000 m, mated
Withstanding voltage, service rating II2300 Vrms / 1000 VrmsSea level / 21,000 m, mated
Insulation resistance≥ 5000 MΩ500 VDC
Mechanical
ParameterValueCondition
CouplingTriple-start thread with full-mate slip indication
Durability500 mating cycles
Shock2940 m/s²
Sine vibration10–2000 Hz, 60 g (140–2000 Hz), 12 h per axisTemperature cycling
Random vibration50–2000 Hz, 1 g²/Hz (100–2000 Hz), 8 h per axisMaximum temperature
Random vibration25–2000 Hz, 5 g²/Hz (100–300 Hz), 8 h per axisAmbient temperature
Environmental
ParameterValueCondition
Operating temperature−65 to +200 °C−65 to +175 °C with cadmium finish
Damp heat10 cycles of 24 h
Altitude≤ 30,480 m
Hermetic receptacles, leak rateTested to your requirements
Marine environmentAcid salt spray, acid atmosphere and mould

GJB 599 Series III — Performance to GJB 599 Series III, the Chinese counterpart of MIL-DTL-38999 Series III.

Values not listed above — for example vibration level, leak rate or other environmental tests — can be tested to your requirements, including third-party testing. Specifications are subject to change; contact us for the current datasheet.

J599G/20 square-flange receptacle dimensions

ShellCodeThread AØ B (mm)L1 (mm)L2 (mm)L3 (mm)Ø H (mm)
9AM12 × 1-6g17.2815.0918.2623.83.25
11BM15 × 1-6g20.4518.2620.6226.23.25
13CM18 × 1-6g23.6320.6223.0128.63.25
15DM22 × 1-6g26.823.0124.61313.25
17EM25 × 1-6g31.5624.6126.9733.33.25
19FM28 × 1-6g33.1526.9729.3636.53.25
21GM31 × 1-6g36.1329.3631.7539.73.25
23HM34 × 1-6g39.531.7534.9342.93.91
25JM37 × 1-6g42.6834.9338.1463.91

J599G/24 jam-nut receptacle dimensions

ShellCodeThread AØ B (mm)Mounting thread CL1 (mm)L2 (mm)W (mm)
9AM12 × 1-6g30.2M17 × 1-6g2716.532.5
11BM15 × 1-6g34.9M20 × 1-6g31.819.072.5
13CM18 × 1-6g38.1M25 × 1-6g34.923.822.5
15DM22 × 1-6g41.3M28 × 1-6g38.126.972.5
17EM25 × 1-6g44.5M32 × 1-6g41.330.152.5
19FM28 × 1-6g49.2M35 × 1-6g4633.323.3
21GM31 × 1-6g52.4M38 × 1-6g49.236.53.3
23HM34 × 1-6g55.6M41 × 1-6g52.439.673.3
25JM37 × 1-6g58.7M44 × 1-6g55.642.853.3

Versions

Series codeVersionNotes
J599G/20Square-flange receptacle
J599G/24Jam-nut receptacle-A: double jam nut
J599G/26Plug-U: left-hand plug (pin version)
J599G/21, /23, /25, /27Hermetic receptacles: square flange, jam nut, solder mount, weld mountSolder pin contacts; stainless (Y) or titanium (TA)

Shell materials and finishes

CodeShell materialFinishShell conductivityEMI shieldingTemperatureSalt spray
WAluminum alloyOlive-drab cadmium2.5 mΩ50 dB at 10 GHz−65 to +175 °CAcid salt spray rated
KStainless steelPassivated10 mΩ45 dB at 10 GHz−65 to +200 °CAcid salt spray rated
TATitanium alloyNone10 mΩ65 dB at 10 GHz−65 to +200 °CAcid salt spray rated
YStainless steel (hermetic)Electropolished——−65 to +200 °CAcid salt spray rated

Contact sizes and current ratings

Contact sizeEngaging diameterContact resistanceContact resistance (hermetic)Current ratingWire size
260.508 mm≤ 26 mΩ—2 A—
22D0.76 mm≤ 14.6 mΩ≤ 28 mΩ5 A—
201.02 mm≤ 7.3 mΩ≤ 12.0 mΩ7.5 A—
161.58 mm≤ 3.7 mΩ≤ 8.5 mΩ13 A—
122.41 mm≤ 1.83 mΩ≤ 5 mΩ23 A—
103.20 mm≤ 1 mΩ—33 A—

How to order

J599G/[type] M [finish][shell][arrangement][contact][key][termination][options]

Example: J599G/20MKB35ZN — Square-flange receptacle, marine environment, stainless steel, shell 11, arrangement 11-35, pin contacts, key N, crimp

Code segmentOptions
Type
  • 20 Square-flange receptacle
  • 24 Jam-nut receptacle
  • 26 Plug
  • 21 / 23 / 25 / 27 Hermetic receptacle (flange / jam nut / solder / weld mount)
Class
  • M Marine environment
Finish
  • W Aluminum, olive-drab cadmium
  • K Stainless steel, passivated
  • TA Titanium alloy
  • Y Stainless steel, electropolished (hermetic)
Shell
  • A–J Shell 9, 11, 13, 15, 17, 19, 21, 23, 25
Arrangement
  • — As J599 Series III
Contact
  • Z Pin
  • K Socket
  • P Solder pin (hermetic)
Key
  • N Normal
  • A–E Alternate keys
Termination
  • (none) Crimp
  • H Solder

Options: -U left-hand plug; C1 fluorosilicone (oil-resistant) seals; -A double jam nut (type 24 and 23).

Cadmium finish W is not RoHS compliant and is supplied on request.

Typical applications

  • Equipment racks and cabinets with rear-side connections
  • Marine and offshore equipment
  • Rail vehicles
  • Industrial machinery with blind-mate panels

Frequently asked questions

How does the full-mate indication work?

Push the plug in and turn the coupling nut clockwise. The triple-start thread draws the plug home; when it can travel no further the nut slips with a ratchet-like metallic click, so you know by feel and sound that the connector is fully mated.

Does J599G use the standard Series III insert arrangements?

Yes — J599G uses the J599 Series III arrangements. Tell us the arrangement and we confirm availability.

From sample to production

  1. Send your requirement

    Part number, drawing, pin-out or a short description of your application.

  2. Configuration and quote

    Our engineers match the configuration and reply with a drawing and quotation.

  3. Samples

    Samples are made to your order. Third-party testing to your specification is available on request.

  4. Your approval

    You test the samples in your own equipment and approve them.

  5. Series production

    Production follows the approved sample configuration.

Need a quote or a drawing?

Send your part number, pin-out or drawing. An engineer will reply by email.

Request a quote

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